Production Monitoring System
Mobile & Web Based Application for Real-Time Shopfloor Performance, OEE, Andon, and Production Analytics.
Connect production lines, machine signals, IoT devices, operator input, production schedules, and management dashboards into one integrated platform to monitor output, target achievement, efficiency, downtime, quality, and machine performance in real time.
Real-Time Production Digitalization Platform
Ragdalion Production Monitoring System helps manufacturing teams monitor production planning, execution, machine condition, shopfloor control, Andon calls, production output, OEE, downtime, and analytics dashboard from one centralized system.
Production Scheduling
Manage daily production plans, work orders, target output, product type, shift schedule, line allocation, and production progress.
Real-Time Production Tracking
Monitor actual output, good parts, reject parts, target achievement, runtime, downtime, and production progress directly from shopfloor activities.
Machine Condition Monitoring
+IoTCapture machine status, counter, temperature, running signal, stop signal, alarm signal, cycle time, and production output using IoT integration.
Shopfloor Control & Traceability
Track line performance, machine condition, operator activity, production history, issue records, Andon status, and shopfloor events for better traceability.
Additional Modules
Ticketing Calls
AdditionalAllow operators, production leaders, or shopfloor teams to create issue tickets, maintenance calls, Andon calls, and escalation requests from the production area.
Bill of Materials
AdditionalSupport material requirement visibility, product composition reference, and production requirement mapping for selected manufacturing processes.
AI-Ready Production Intelligence
OEE Analytics Dashboard
+AIAnalyze availability, performance, quality, production output, downtime, target achievement, and line efficiency from real production data.
Automatic Root Cause Analysis (RCA) Report
+AISupport automatic insight generation from recurring downtime, production loss, alarm patterns, problem categories, and historical shopfloor issues.
Cost of Operations Analytics
+AIAnalyze downtime impact, production loss, reject cost, machine inefficiency, and operational performance trends to support better decision-making.
How Production Data Flows
From machine signal to management insight — one integrated data path connecting your shopfloor to your dashboards.
Production Line
Lines 1–4 send machine and production activity data.
Machine Signal / Sensor
Counter, temperature, running, stop, alarm, cycle time.
IoT Box
Collects machine data, push button, tower lamp, buzzer signals.
Access Point
Connects shopfloor devices and dashboard infrastructure.
Server & Database
Production data, downtime, tickets, Andon calls stored securely.
Dashboard · Andon · Mobile
Real-time dashboards, Andon display, mobile maintenance calling.
Designed for Monitoring, Dashboard, and Andon Calling
Three interfaces, one platform — built for the operator on the floor, the manager in the office, and the maintenance leader on the move.
Monitoring
Dashboard
Andon Calling
| Ticket | Line | Status |
|---|---|---|
| 120-11-22 | Plating 4 | Not Started |
| 120-11-23 | B05 | Closed |
| 120-11-24 | B05 | On Progress |
| 120-11-25 | B05 | Closed |
| 120-11-26 | B05 | Not Started |
Everything You Need to Run a Connected Shopfloor
From scheduling and execution to traceability — twelve production-grade capabilities engineered for real manufacturing operations.
Production Scheduling
Plan production schedule by date, shift, line, machine, product, target quantity, and work order.
Real-Time Output Monitoring
Monitor good parts, reject parts, actual output, target output, quantity pending, and production achievement in real time.
OEE Monitoring
Track availability, performance, quality, and total OEE from actual production activities.
Downtime Monitoring
Record downtime duration, machine stop reason, problem category, top downtime causes, and production loss impact.
Cycle Time Monitoring
Compare actual cycle time against standard cycle time to detect production performance deviation.
Machine Status Monitoring
Visualize machine condition such as running, idle, stopped, maintenance, offline, and alarm.
Line Efficiency Dashboard
Monitor production line efficiency, target achievement, output trend, and shift performance.
Andon Monitoring
Display production problems, active alarms, machine calls, and escalation status directly on shopfloor monitors.
Maintenance Calling
Allow operators to call maintenance teams when machine breakdown, abnormal condition, or production issue occurs.
Work Order Progress
Track production work order status, planned quantity, actual quantity, progress, and delay.
Traceability Report
Store production history, machine data, line data, shift records, issue records, downtime records, and output reports.
Role Based Access Control
Provide different access for admin, management, supervisor, production, maintenance, engineering, quality, and viewer.
Production Performance at a Glance
Management can monitor shopfloor performance, production losses, recurring problems, machine condition, and operational bottlenecks through a real-time dashboard.
- Changeover32m
- Material Shortage25m
- Maintenance20m
- Other19m
Respond Faster. Recover Quicker.
Production Monitoring System helps shopfloor teams respond faster to production problems, machine breakdowns, material shortages, quality deviations, and abnormal machine conditions through Andon display and mobile ticketing.
- Monitor display installed in line
- Downtime per problem category
- Line performance & KPI
- Production output
- Machine breakdown information
- Maintenance ticketing via mobile platform
Shopfloor Andon Display
Machine Problem Ticket
Maintenance Calling
Production Problem Escalation
Ticket Status Tracking
Problem Category Report
Connect Any Machine, Any Signal, Any Protocol
Production Monitoring System integrates with machine signals, counters, temperature sensors, PLC, tower lamps, push buttons, IoT box, MQTT, Modbus TCP, API, database, or custom industrial integration depending on the factory environment.
* Integration method can be adjusted based on machine condition, existing automation system, network availability, and project requirements.
Built to Move Manufacturing KPIs
Real outcomes for production, maintenance, quality, and management teams.
Improve production visibility
Monitor real-time production performance directly from shopfloor data, not only from manual reports.
Reduce downtime
Detect machine stops, downtime reasons, and recurring production problems faster.
Improve OEE performance
Analyze availability, performance, and quality to support continuous improvement.
Accelerate response time
Andon and maintenance calling help production and maintenance teams respond faster to issues.
Improve target achievement
Compare actual vs target production in real time for every line, shift, machine, and work order.
Reduce manual reporting
Automate production data collection, dashboard reporting, and management KPI visibility.
Improve traceability
Store production history, machine status, downtime, alarms, issue records, and operator activity.
Enable AI analytics readiness
Build a reliable production dataset for future AI analytics, RCA automation, OEE optimization, and cost analysis.
Built for Real Manufacturing Production Needs
More than a software vendor — your industrial digitalization partner.
Ragdalion understands manufacturing operations, production monitoring, IoT integration, machine signal collection, shopfloor workflow, dashboard analytics, automation systems, and custom industrial system development.
Manufacturing-Focused System Development
Designed based on real manufacturing processes, production lines, machine operations, and shopfloor needs.
IoT & Automation Integration Capability
Capable of connecting machine signals, sensors, PLC, IoT box, database, dashboard, and industrial devices.
Customizable Workflow
System workflow can be adjusted based on factory process, production model, reporting format, and management needs.
AI-Ready Analytics
Production data can be prepared for AI analytics, RCA automation, OEE optimization, and cost analysis.
Ready to Digitalize Your Production Monitoring?
Discuss your production line, machine signal, OEE calculation, Andon needs, dashboard requirement, and IoT integration plan with Ragdalion.